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OCTOBER 1997 · Volume 71, Issue 10

 


Grade Profile

SUPPLY/DEMAND (million tons)
GRADE STRUCTURE. Bleached paperboard, also known as solid bleached sulfate (SBS) board, is a premium paperboard grade that is produced from a furnish containing at least 80% virgin-bleached woodpulp. Most bleached board is coated with a thin layer of kaolin clay to improve its printing surface and may also be coated with polyethylene (PE) resin for wet-strength food packaging. Basis weights vary from 40 to 100 lb/1,000 ft2, and calipers typically range from 12 pt. to 28 pt. for packaging grades. Basis weights and calipers for bleached printing bristols are slightly lower.

MARKETS. Bleached paperboard is primarily used for folding cartons, milk cartons, and other packaging products that require superior folding, scoring, and printing characteristics. SBS is also used for disposable cups and plates, food containers, and preprint linerboard for high-graphic corrugated boxes and displays.

Some mills that produce SBS packaging board also manufacture lightweight bleached bristols used by commercial printers for paperback covers, telephone directory covers, and greeting cards. For 1997, total bleached packaging paperboard capacity is approximately 5.65 million tons and bleached bristols account for an additional 1.58 million tons. In the packaging segment, folding carton board represents 47.1% of the total; milk carton and food service products, 44.9%; linerboard, 3.3%; and other miscellaneous, 4.7%.

PRODUCTION/CAPACITY. Production of packaging grades picked up in the second half of 1996 after falling about 5% during the first half of the year. Production ended the year down only 1.3% at 5.24 million tons. Demand for folding cartons was up about 1.0% and milk carton and food service products were the weakest segment, declining by about 5%. Demand for printing bristols showed no growth for the year at 1.36 million tons.

Between 1990 and 1996, bleached board mills added 1.1 million tons of additional production capacity. About half of the capacity additions came from rebuilds of existing paper machines and incremental productivity gains, and the remainder came from the startup of two new paper machines by Westvaco Corp. and Temple-Inland Inc. Capacity for bleached board is forecast to grow slowly over the next few years, rising only 1.0% this year and 1.5% next year. Limited capacity growth will allow for strong operating rates at bleached board mills. Through the first seven months of 1997, bleached board mills had an average operating rate of 99%, the highest in the paper industry.

OUTLOOK. Bleached board markets are in very good shape! Production is up about 7% this year and is forecast to grow about 2.5% next year. Importantly, exports represent a meaningful part of this growth. Exports account for about 20% of industry production and have been growing faster than domestic shipments.

Strong underlying demand and high operating rates have allowed producers to restore a firm pricing environment. Bleached board pricing fell about 15% during 1996, but producers have restored prices. Some additional upward movement in pricing is expected in late 1997 or early 1998. The next major upswing will probably coincide with the next pulp cycle. Capacity and demand for bleached bristols are expected to remain stable in the near term.

PRICES. Historical average selling prices for 16-pt. SBS folding carton board (rolls, $/short ton, year-end prices): 1985, $520; 1986, $590; 1987, $635; 1988, $730; 1989-91, $830; 1992, $800; 1993, $720; 1994, $800; 1995, $900; 1996, $780. Coated one-side (C1S) 10-pt bristol (Rolls, $/short ton, year-end prices): 1985, $760; 1986-87, $800; 1988, $885; 1989-90, $980; 1991, $950; 1992, $$895; 1993, $910; 1994, $1,030; 1995, $1,000; 1996, $850. n

BY NOEL DeKING

News Editor


FORECAST (000 tons)

UNITED STATES1 1997e 1996p 1995r
Production
7,054 6,593 6,664
Capacity 7,235 7,158 6,907
Utilization rate, % 97.5 92.1 96.5
Imports 171 149 195
Exports 1,136 993 1,021
Apparent U.S.
consumption
6,089 5,749 5,838
lb/capita 45.3 43.2 44.3
000 tons/billion $
real GDP (1992)
0.85 0.83 0.87
e=Pulp & Paper estimate; r=revised.

AF&PA production/capacity of bleached packaging board and bleached bristols. GDP ratio = 1,000 tons/$ billion real 1987 GDP



TOP PRODUCERS
Company Annual
capacity*
(000 tons)
Market
share
(%)
1. International Paper Co.1 2,456 34.0
3. Westvaco Corp. 950 13.1
4. Temple-Inland Inc. 725 10.0
5. Potlatch Corp.2 610 8.4
6. Georgia-Pacific Corp. 413 5.7
7. Champion International 295 4.1
9. Gulf States Paper Corp. 265 3.7
8. James River Corp. 225 3.1
10. Weyerhaeuser Co. 220 3.0
11. Gilman Paper Co. 200 2.8
12. Jefferson_Smurfit 180 2.6
12. Tembec 165 2.3
13. Union Camp Corp. 150 2.1
14. St. Laurent Paperboard 132 1.8

Total U.S. capacity (1997): 7,235
Capacity Share of top five companies: 71.2%

Capacity Share of top 10 companies: 87.9%
* Capacity includes bleached packaging board and bleached bristols.



 

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