ANNUAL REVIEW | Africa



 

TOTAL P&B OUTPUT: 3.0 million tons

 

 

TOTAL PULP OUTPUT: 2.8 million tons

 

 

 

 

SOUTH AFRICA: Economic rebound to boost paper output

 

Despite some setbacks, the South African economy performed better than expected last year. Stronger growth in the agricultural sector contributed to an acceleration in the country's overall economic performance. The country reported a growth rate of 1.2% last year compared to just 0.6% in 1998. Forecasts for economic growth are even more favorable for 2000 and 2001 at 3.3% and 3.5%, respectively.

In the paper industry, a number of important events took place in 1999. Sappi Saiccor started up its "Continua 2" unit after a two-year shutdown. The restart has boosted the mill's capacity to 560,000 tons/yr of dissolving pulp. Sappi will upgrade its Stanger PM 1 in 2001, which will increase the machine's capacity by nearly 20,000 tons. This will allow the Stanger mill to produce double coated grades, as well as increase its grammage range with new lightweight 70 g/m= papers and 250-300 g/m= board products.

Mondi purchased Kohler Corrugated Packaging (now Mondipak), which boosted the company's involvement in the paper packaging sector. Mondipak has approximately 30% of the corrugated market in South Africa. Mondi also rebuilt PM 2 at Richards Bay to add an extra 75,000 tons/yr of improved quality liner at the mill. The project increased capacity from 160,000 tons to 235,000 tons/yr. The rebuild also involved the construction of a second recovery boiler with a capacity of 900 tons/day of dry solids.

Apparent demand for A4 paper and coated woodfrees has been particularly strong, and even above expectations, in South Africa. These levels will continue to rise with the introduction of new technology.

Demand for corrugated paper in export markets has seen similar increases and is expected to maintain growth rates in line with world GDP rises. Demand for corrugated paper on the local market has not changed considerably, but is showing signs of improvement in 2000. Prices of these grades have increased around 20% over the last 18 months.

Production of paper and paperboard in 1999 was 3% lower than in 1998, but exports rose by 9%. Pulp production dropped 5% and exports fell 14 % on 1998 levels. The fall in production was a result of maintenance shutdowns and low pulp prices.

SOUTH AFRICA
(1,000 tons)
PAPER & BOARD
Production Imports1 Exports
1998 1999 1998 1999 1998 1999
Newsprint2 347 328 4 5 123 106
Printings/writings of which: 479 506 104 115 136 151
Uncoated paper 314 339 32 35 79 105
Coated paper 72 75 24 28 7 4
Mechanical paper 93 92 48 52 50 42
Corrugating materials of which: 913 859 22 24 284 318
Linerboard 695 646 17 16 262 287
Fluting 218 213 5 8 22 31
Other packaging3 244 203 139 147 17 19
Tissue 122 145 4 5 4 18
Total paper & board 2,105 2,041 273 296 564 612
PULP
Chemical pulp 1,468 1,372 60 63 336 280
Mechanical pulp 270 270 0 0 0 0
Dissolving pulp 486 476 0 0 510 448
Total pulp 2,224 2,118 60 63 846 728
  Recovery Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 690 685 695 690 5 5 0 0
1 Imports for 1999 are estimated.
2 Includes telephone directory paper.
3 Includes board grades.

 

Population: 43,000,000. Total land area (km2): 1,220,088.
Per capita consumption of P&B (kg): 49.
Number of P&B mills: 17. Number of pulp mills: 9.
Paper & board capacity: 2,421,000 tons. Pulp capacity: 2,472,000 tons.
Number of employees in pulp and paper industry: 13,000.

 

ALGERIA: Mills still need to be modernized

 

The main event on the political front in Algeria last year was the election of a new president in April. Abdelaziz Bouteflika's main political program centers on the restoration of peace and order in the country. By December 1999, the president had also appointed a new cabinet with a strong focus on economic recovery.

Algeria's economy is still rather shaky and the country's debt burden is high. Stronger oil prices last year helped to remedy this situation slightly, but there is still a lot of work to be done on the economic front. For example, the government's efforts to open up the economy to foreign investors have proved unsatisfactory.

The main event in the paper and board sector last year was the reorganization of the industry's major players, Celpap and Enepac. The two companies now operate under the name of Gipec. Their combined capacity is 300,000 tons/yr with an annual turnover of Dinars 6,500 million ($85 million) and over 4,000 employees.

Despite these restructuring measures, local output is stagnating in Algeria. The main reason lies in water and raw material shortages and the mills' outdated equipment. Trade liberalization has also taken the sector by surprise as many mills were not prepared to cope with competition in terms of price or quality. As the state monopoly has been in place for a long time, the mills' industrial equipment has not been renewed. The authorities have been concerned with increasing output rather than maintenance matters.

In general, paper and board consumption is being met by imports of various grades. The growth in imports is being driven by converting, printing and other end-user industries which are largely in the hands of private groups.

On the other hand, local paper production is still mainly dominated by the new public Gipec group. Attempts by private industrialists to set up paper production have not radically altered the paper sector in Algeria as the impact of these private companies is rather limited.

Omar Chabane

 

ALGERIA
(1,000 tons) PAPER & BOARD Production Imports Exports
1998 1999 1998 1999 1998 1999
Newsprint 0 0 25 30 0 0
Printings/writings of which: 24 14 46 70 0 0
Woodfree uncoated 24 14 19 35 0 0
Woodfree coated 0 0 22 24 0 0
Mechanical uncoated 0 0 1 1 0 0
Mechanical coated 0 0 4 6 0 0
Corrugating materials of which: 13 13 31 33 0 0
Virgin fiber liner 5 5 na na na na
Waste-based liner 3 3 8

na

0 na
Virgin fiber fluting 2 2 6 na 0 0
Waste-based fluting 3 3 na

na

0 0
Other wrapping papers 7 5 60 50 0 0
Tissue 3 3 5

5

1 0
Other paper 0 3 10 9 0 0
Board 8 6 na na na na
Total paper & board 55 44 146 197 na na
PULP

Bleached sulfate

0 0 27 18 0 0
Bleached sulfite 0 0 4 3 0 0
Nonwood pulp 5 3 0

0

1 0
Total pulp 5 3 32 21 1 0
Market pulp 1 0 32 21 1 0
  Recovery Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 36 38 39 na 0 0 1 0

 

Population: 30,200,000. Total land area (km2): 2,381,741.
Total forest (km2): 390,000.
Per capita consumption of P&B (kg): 8.
Number of P&B mills: 5.
Number of pulp mills: 1.
(Number of pulp mills by type: nonwood 1.)
Paper & board capacity: 150,000 tons.
Pulp capacity: 14,000 tons.
P & B operating rate: 29% (1998: 37%).
Pulp operating rate: 21% (1998: 36%).
Number of employees in pulp and paper industry: 4,400.

 

SWAZILAND
(1,000 tons) PAPER & BOARD Production Imports Exports
1998 1999 1998 1999 1998 1999
Newsprint 0 0 1 2 0 0
Printings/writings 0 0 2 3 0 0
Corrugating materials of which: 38 40 0 0 36 38
Waste-based liner 4 4 0 0 0 0
Total paper & board 38 40 3 5 36 38
PULP
Unbleached sulfate 150 191 0 0 150 191
Total pulp 150 191 0 0 150 191
Market pulp 150 191 0 0 150 191
  Recovery Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 3 3 60 65 57 62 0 0

 

EGYPT: Egypt gets set for new startups

 

Two large projects are making the headlines in the Egyptian paper industry. Edfo's new printing/writing mill started up in January 2000 with a capacity of 60,000 tons/yr and Quena Paper will also bring a newsprint machine on line this year. Startup of the 120,000 ton/yr PM is penciled in for October 2000. Both of the mills are located in Upper Egypt close to sugar mills which supply some of their bagasse raw materials.

There are also plans for two coated duplex board projects in Suez. Startup is estimated to take place in 2001 and the machines will have a capacity of 60,000 tons/yr.

Babil Kuzbari

 

EGYPT
(1,000 tons) PAPER & BOARD Production Imports Exports
1998 1999 1998 1999 1998 1999
Newsprint 0 0 125 130 0 0
Printings/writings of which:

40

40

168

202 0 0

Woodfree uncoated

40 40 135 160 0 0
Woodfree coated 5 na 18 25 0 0
Mechanical uncoated 0 0 5 5 0 0
Mechanical coated 0 0

10

12

0 0

Corrugating materials of which:

110

160

215

230

0 0

Virgin fiber liner

30

30

100

110

0 0
Waste-based liner 50 60 40 50 0 0
Virgin fiber fluting 0 0 60

50

0 0

Waste-based fluting

30 70 15 20 0 0
Tissue 70 75 3 na 15 20

Other paper

10 15 45 20 0 0
Board 40 50 70 90 12 na

Total paper & board

280

340 630 672 27 na
PULP
Bleached sulfate 0 0 80 90 0 0
Bleached sulfite 0 0 10 15 0 0
Unbleached sulfite 0 0 10 15 0 0
Nonwood pulp 60

65

0 0 0 0
Total pulp 60 65 100 120 0 0
  Recovery   Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 260 300 280 na 20 50 0 0

 

Population: 67,200,000.
Total land area (km2): 1,001,449.
Total forest (km2): 1.
Per capita consumption of P&B (kg): 16.
Number of P&B mills: 14. Number of pulp mills: 2.
(Number of pulp lines by type: nonwood 2.)
Paper & board capacity: 360,000 tons.
Pulp capacity: 120,000 tons.
Number of employees in pulp and paper industry: 7,300.
Capital investment in pulp and paper industry in 1999: EGP 340 million

 

MADAGASCAR: Consumption levels drop

 

Despite an improvement in the country's economic performance, the overall consumption of paper and board decreased by 50% last year. The printing/writing and wrapping papers were the only grades which saw a rise in consumption in 1999.

The main reason behind the slump in consumption was the five-month shutdown at the country's only mill. The local products were not competitive compared to imports, due to a new 20% value-added tax and a drop in custom duties. Some goods, especially newsprint and copybooks, were duty free. The main goal for 2000 is to regain 1998 production levels.

JL Razafindrakoto

 

MADAGASCAR
(1,000 tons) PAPER & BOARD Production Imports Exports
1998 1999 1998 1999 1998 1999
Newsprint 0 0 1 0 0 0
Printings/writings of which: 3 1 2 3 0 0
Woodfree uncoated 0 0 1 1 0 0
Woodfree coated 0 0 2 0 0 0
Mechanical uncoated 2 1 0 1 0 0
Corrugating materials 1 0 1 0 0 0
Other wrapping papers 1 1 0 0   0   0
Tissue 0 0 2 0 0 0
Other paper 0 0 2 0 0 0
Total paper & board 5 2 9 4 0 0
  Recovery Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 2 1 5 3 4 2 0 0

 

Population: 15,500,000. Total land area (km2): 594,180.
Number of P&B mills: 1. Number of pulp mills: 1.
(Number of pulp lines by type: mechanical 1.)
Paper & board capacity:15,000 tons. Pulp capacity: 5,000 tons.
Number of employees in pulp and paper industry: 557.
Capital investment in pulp and paper industry in 1999: MGF 12,500 million.

 

ZIMBABWE: Political problems overshadow output

 

The economy continued its downward spiral in 1999, fuelled by excessive government spending and increasing evidence of massive corruption. The country also suffered from high inflation rates which rose to 60% at the end of the year. Export attempts were largely hindered by the centrally managed exchange rate, which did not move at all during 1999 or well into 2000 despite the runaway inflation rates. This situation also affected local competitiveness.

Although these conditions did not provide much impetus for investment, one of Zimbabwe's mills did install a modern DCS (distributed control system) on its largest machine and QCS (quality control system) equipment on the smaller machine.

This allowed the mill to improve quality and reduce costs. The country's other mills concentrated on cost savings and efficiency improvements in a bid to counter the local hyperinflation.

This year also started badly with severe shortages of foreign exchange and liquid fuels which are all imported.

The foreign exchange shortages are also affecting imports of spares, paper and other raw materials for converting operations.

With parliamentary elections planned for this year, the government is diverting attention from the bad economic news by encouraging the forcible invasion of 'white' farms that produce the majority of the commercial food and commodity crops.

There is also massive voter intimidation among the rural population which is now spilling into the urban areas. Judging by the country’s current performance, the future looks very uncertain in Zimbabwe.

CB Thornton

 

ZIMBABWE
(1,000 tons) PAPER & BOARD   Production Imports Exports
1998 1999   1998 1999 1998 1999
Newsprint 17 17 2 2 0 0
Printings/writings of which: 7 7 8 8 1 1
Woodfree uncoated 7 7 7 7 1 1
Woodfree coated 0 0 1 1 0 0
Corrugating materials of which: 33 34 9 9 2 0
Virgin fiber lner 0 0 8 8 0 0
Waste-based liner 15 15 1 1 0 0
Virgin fiber fluting 18 19 0 0 2 2
Other wrapping papers 2 5 3 3 0 0
Tissue 5 5 1 1 0 0
Other paper 0 0 1 1 0 0
Board 12 12 2 2 0 0
Total paper & board 76 80 26 26 3 3
PULP
Bleached sulfate 0 0 8 8 0 0
Unbleached sulfate 0 0 1 1 0 0
Semichemical pulp 11 12 0 0 0 0
Mechanical pulp 16 16 0 0 0 0
Other pulp 1 2 0 0 0 0
Nonwood pulp 3 3 0 0 0 0
Total pulp 31 33 9 9 0 0
  Recovery Consumption Imports Exports
  1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 26 24 38 38 12 14 0 0

 

Population: 11,500,000.
Total land area (km2): 390,580.
Number of P&B mills: 4.
Number of pulp mills: 3.
Paper & board capacity: 90,000 tons.
Pulp capacity: 50,000 tons.

 

TUNISIA
(1,000 tons) PAPER & BOARD   Production Imports Exports
  1998 1999 1998 1999 1998 1999
Newsprint 0 0 16 16 1 1
Printings/writings 34 38 15 15 3 3
Corrugating materials 19 19 34 34 1 1
Other wrapping papers 18 21 2 2 0 0
Tissue 3 4 1 1 1 0
Other paper 12 12 9 9 0 0
Board 0 0 7 7 1 1
Total paper & board 86 94 84 84 6 6
PULP
Bleached sulfate 0 0 24 24 0 0
Unbleached sulfate 0 0 18 18 0 0
Bleached sulfite 0 0 9 9 0 0
Nonwood pulp 14 14 0 0 10 10
Total pulp 14 14 51 51 10 10
  Recovery Consumption Imports Exports
1998 1999 1998 1999 1998 1999 1998 1999
Wastepaper 33 34 39 40 6 6 0 0

 

Population: 9,300,000. Total land area (km2): 164,152.
Number of P&B mills: 10. Number of pulp mills: 1.
Paper & board capacity: 120,000 tons. Pulp capacity:30,000 tons.



Pulp&Paper International July 2000

Stories

Columns

paperloop
Introduction of the Annual Review Viewpoint News
Annual Review - East Europe Back Pager Pulp&Paper July
Annual Review - West Europe

Annual Review - North America   PPI July
Annual Review - Asia/Australasia    
Annual Review - Latin America    
Annual Review - Africa