|
TOTAL P&B OUTPUT: 3.0 million tons
TOTAL PULP OUTPUT: 2.8 million tons
| SOUTH AFRICA: Economic rebound to boost paper output |
Despite some setbacks, the South African economy performed better than expected last year. Stronger growth in the agricultural sector contributed to an acceleration in the country's overall economic performance. The country reported a growth rate of 1.2% last year compared to just 0.6% in 1998. Forecasts for economic growth are even more favorable for 2000 and 2001 at 3.3% and 3.5%, respectively.
In the paper industry, a number of important events took place in 1999. Sappi Saiccor started up its "Continua 2" unit after a two-year shutdown. The restart has boosted the mill's capacity to 560,000 tons/yr of dissolving pulp. Sappi will upgrade its Stanger PM 1 in 2001, which will increase the machine's capacity by nearly 20,000 tons. This will allow the Stanger mill to produce double coated grades, as well as increase its grammage range with new lightweight 70 g/m= papers and 250-300 g/m= board products.
Mondi purchased Kohler Corrugated Packaging (now Mondipak), which boosted the company's involvement in the paper packaging sector. Mondipak has approximately 30% of the corrugated market in South Africa. Mondi also rebuilt PM 2 at Richards Bay to add an extra 75,000 tons/yr of improved quality liner at the mill. The project increased capacity from 160,000 tons to 235,000 tons/yr. The rebuild also involved the construction of a second recovery boiler with a capacity of 900 tons/day of dry solids.
Apparent demand for A4 paper and coated woodfrees has been particularly strong, and even above expectations, in South Africa. These levels will continue to rise with the introduction of new technology.
Demand for corrugated paper in export markets has seen similar increases and is expected to maintain growth rates in line with world GDP rises. Demand for corrugated paper on the local market has not changed considerably, but is showing signs of improvement in 2000. Prices of these grades have increased around 20% over the last 18 months.
Production of paper and paperboard in 1999 was 3% lower than in 1998, but exports rose by 9%. Pulp production dropped 5% and exports fell 14 % on 1998 levels. The fall in production was a result of maintenance shutdowns and low pulp prices.
| SOUTH AFRICA |
(1,000 tons) PAPER & BOARD |
Production |
Imports1 |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint2 |
347 |
328 |
4 |
5 |
123 |
106 |
| Printings/writings of which: |
479 |
506 |
104 |
115 |
136 |
151 |
| Uncoated paper |
314 |
339 |
32 |
35 |
79 |
105 |
| Coated paper |
72 |
75 |
24 |
28 |
7 |
4 |
| Mechanical paper |
93 |
92 |
48 |
52 |
50 |
42 |
| Corrugating materials of which: |
913 |
859 |
22 |
24 |
284 |
318 |
| Linerboard |
695 |
646 |
17 |
16 |
262 |
287 |
| Fluting |
218 |
213 |
5 |
8 |
22 |
31 |
| Other packaging3 |
244 |
203 |
139 |
147 |
17 |
19 |
| Tissue |
122 |
145 |
4 |
5 |
4 |
18 |
| Total paper & board |
2,105 |
2,041 |
273 |
296 |
564 |
612 |
| PULP |
| Chemical pulp |
1,468 |
1,372 |
60 |
63 |
336 |
280 |
| Mechanical pulp |
270 |
270 |
0 |
0 |
0 |
0 |
| Dissolving pulp |
486 |
476 |
0 |
0 |
510 |
448 |
| Total pulp |
2,224 |
2,118 |
60 |
63 |
846 |
728 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
690 |
685 |
695 |
690 |
5 |
5 |
0 |
0 |
1 Imports for 1999 are estimated.
2 Includes telephone directory paper. 3 Includes board grades. |
Population: 43,000,000. Total land area (km2): 1,220,088.
Per capita consumption of P&B (kg): 49.
Number of P&B mills: 17. Number of pulp mills: 9.
Paper & board capacity: 2,421,000 tons. Pulp capacity: 2,472,000 tons.
Number of employees in pulp and paper industry: 13,000. |
| ALGERIA: Mills still need to be modernized |
The main event on the political front in Algeria last year was the election of a new president in April. Abdelaziz Bouteflika's main political program centers on the restoration of peace and order in the country. By December 1999, the president had also appointed a new cabinet with a strong focus on economic recovery.
Algeria's economy is still rather shaky and the country's debt burden is high. Stronger oil prices last year helped to remedy this situation slightly, but there is still a lot of work to be done on the economic front. For example, the government's efforts to open up the economy to foreign investors have proved unsatisfactory.
The main event in the paper and board sector last year was the reorganization of the industry's major players, Celpap and Enepac. The two companies now operate under the name of Gipec. Their combined capacity is 300,000 tons/yr with an annual turnover of Dinars 6,500 million ($85 million) and over 4,000 employees.
Despite these restructuring measures, local output is stagnating in Algeria. The main reason lies in water and raw material shortages and the mills' outdated equipment. Trade liberalization has also taken the sector by surprise as many mills were not prepared to cope with competition in terms of price or quality. As the state monopoly has been in place for a long time, the mills' industrial equipment has not been renewed. The authorities have been concerned with increasing output rather than maintenance matters.
In general, paper and board consumption is being met by imports of various grades. The growth in imports is being driven by converting, printing and other end-user industries which are largely in the hands of private groups.
On the other hand, local paper production is still mainly dominated by the new public Gipec group. Attempts by private industrialists to set up paper production have not radically altered the paper sector in Algeria as the impact of these private companies is rather limited.
Omar Chabane
| ALGERIA |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
0 |
0 |
25 |
30 |
0 |
0 |
| Printings/writings of which: |
24 |
14 |
46 |
70 |
0 |
0 |
| Woodfree uncoated |
24 |
14 |
19 |
35 |
0 |
0 |
| Woodfree coated |
0 |
0 |
22 |
24 |
0 |
0 |
| Mechanical uncoated |
0 |
0 |
1 |
1 |
0 |
0 |
| Mechanical coated |
0 |
0 |
4 |
6 |
0 |
0 |
| Corrugating materials of which: |
13 |
13 |
31 |
33 |
0 |
0 |
| Virgin fiber liner |
5 |
5 |
na |
na |
na |
na |
| Waste-based liner |
3 |
3 |
8 |
na
|
0 |
na |
| Virgin fiber fluting |
2 |
2 |
6 |
na |
0 |
0 |
| Waste-based fluting |
3 |
3 |
na |
na
|
0 |
0 |
| Other wrapping papers |
7 |
5 |
60 |
50 |
0 |
0 |
| Tissue |
3 |
3 |
5 |
5
|
1 |
0 |
| Other paper |
0 |
3 |
10 |
9 |
0 |
0 |
| Board |
8 |
6 |
na |
na |
na |
na |
| Total paper & board |
55 |
44 |
146 |
197 |
na |
na |
| PULP |
|
Bleached sulfate
|
0 |
0 |
27 |
18 |
0 |
0 |
| Bleached sulfite |
0 |
0 |
4 |
3 |
0 |
0 |
| Nonwood pulp |
5 |
3 |
0 |
0
|
1 |
0 |
| Total pulp |
5 |
3 |
32 |
21 |
1 |
0 |
| Market pulp |
1 |
0 |
32 |
21 |
1 |
0 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
36 |
38 |
39 |
na |
0 |
0 |
1 |
0 |
Population: 30,200,000. Total land area (km2): 2,381,741.
Total forest (km2): 390,000.
Per capita consumption of P&B (kg): 8.
Number of P&B mills: 5.
Number of pulp mills: 1.
(Number of pulp mills by type: nonwood 1.)
Paper & board capacity: 150,000 tons.
Pulp capacity: 14,000 tons.
P & B operating rate: 29% (1998: 37%).
Pulp operating rate: 21% (1998: 36%).
Number of employees in pulp and paper industry: 4,400. |
| SWAZILAND |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
0 |
0 |
1 |
2 |
0 |
0 |
| Printings/writings |
0 |
0 |
2 |
3 |
0 |
0 |
| Corrugating materials of which: |
38 |
40 |
0 |
0 |
36 |
38 |
| Waste-based liner |
4 |
4 |
0 |
0 |
0 |
0 |
| Total paper & board |
38 |
40 |
3 |
5 |
36 |
38 |
| PULP |
| Unbleached sulfate |
150 |
191 |
0 |
0 |
150 |
191 |
| Total pulp |
150 |
191 |
0 |
0 |
150 |
191 |
| Market pulp |
150 |
191 |
0 |
0 |
150 |
191 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
3 |
3 |
60 |
65 |
57 |
62 |
0 |
0 |
| EGYPT: Egypt gets set for new startups |
Two large projects are making the headlines in the Egyptian paper industry. Edfo's new printing/writing mill started up in January 2000 with a capacity of 60,000 tons/yr and Quena Paper will also bring a newsprint machine on line this year. Startup of the 120,000 ton/yr PM is penciled in for October 2000. Both of the mills are located in Upper Egypt close to sugar mills which supply some of their bagasse raw materials.
There are also plans for two coated duplex board projects in Suez. Startup is estimated to take place in 2001 and the machines will have a capacity of 60,000 tons/yr.
Babil Kuzbari
| EGYPT |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
0 |
0 |
125 |
130 |
0 |
0 |
| Printings/writings of which: |
40
|
40
|
168
|
202 |
0 |
0 |
|
Woodfree uncoated
|
40 |
40 |
135 |
160 |
0 |
0 |
| Woodfree coated |
5 |
na |
18 |
25 |
0 |
0 |
| Mechanical uncoated |
0 |
0 |
5 |
5 |
0 |
0 |
| Mechanical coated |
0 |
0 |
10
|
12
|
0 |
0 |
|
Corrugating materials of which:
|
110
|
160
|
215
|
230
|
0 |
0 |
|
Virgin fiber liner
|
30
|
30
|
100
|
110
|
0 |
0 |
| Waste-based liner |
50 |
60 |
40 |
50 |
0 |
0 |
| Virgin fiber fluting |
0 |
0 |
60 |
50
|
0 |
0 |
|
Waste-based fluting
|
30 |
70 |
15 |
20 |
0 |
0 |
| Tissue |
70 |
75 |
3 |
na |
15 |
20 |
|
Other paper
|
10 |
15 |
45 |
20 |
0 |
0 |
| Board |
40 |
50 |
70 |
90 |
12 |
na |
|
Total paper & board
|
280
|
340 |
630 |
672 |
27 |
na |
| PULP |
| Bleached sulfate |
0 |
0 |
80 |
90 |
0 |
0 |
| Bleached sulfite |
0 |
0 |
10 |
15 |
0 |
0 |
| Unbleached sulfite |
0 |
0 |
10 |
15 |
0 |
0 |
| Nonwood pulp |
60 |
65
|
0 |
0 |
0 |
0 |
| Total pulp |
60 |
65 |
100 |
120 |
0 |
0 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
260 |
300 |
280 |
na |
20 |
50 |
0 |
0 |
Population: 67,200,000.
Total land area (km2): 1,001,449.
Total forest (km2): 1.
Per capita consumption of P&B (kg): 16.
Number of P&B mills: 14. Number of pulp mills: 2.
(Number of pulp lines by type: nonwood 2.)
Paper & board capacity: 360,000 tons.
Pulp capacity: 120,000 tons.
Number of employees in pulp and paper industry: 7,300.
Capital investment in pulp and paper industry in 1999: EGP 340 million |
| MADAGASCAR: Consumption levels drop |
Despite an improvement in the country's economic performance, the overall consumption of paper and board decreased by 50% last year. The printing/writing and wrapping papers were the only grades which saw a rise in consumption in 1999.
The main reason behind the slump in consumption was the five-month shutdown at the country's only mill. The local products were not competitive compared to imports, due to a new 20% value-added tax and a drop in custom duties. Some goods, especially newsprint and copybooks, were duty free. The main goal for 2000 is to regain 1998 production levels.
JL Razafindrakoto
| MADAGASCAR |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
0 |
0 |
1 |
0 |
0 |
0 |
| Printings/writings of which: |
3 |
1 |
2 |
3 |
0 |
0 |
| Woodfree uncoated |
0 |
0 |
1 |
1 |
0 |
0 |
| Woodfree coated |
0 |
0 |
2 |
0 |
0 |
0 |
| Mechanical uncoated |
2 |
1 |
0 |
1 |
0 |
0 |
| Corrugating materials |
1 |
0 |
1 |
0 |
0 |
0 |
| Other wrapping papers |
1 |
1 |
0 |
0 |
0 |
0 |
| Tissue |
0 |
0 |
2 |
0 |
0 |
0 |
| Other paper |
0 |
0 |
2 |
0 |
0 |
0 |
| Total paper & board |
5 |
2 |
9 |
4 |
0 |
0 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
2 |
1 |
5 |
3 |
4 |
2 |
0 |
0 |
Population: 15,500,000. Total land area (km2): 594,180.
Number of P&B mills: 1. Number of pulp mills: 1.
(Number of pulp lines by type: mechanical 1.)
Paper & board capacity:15,000 tons. Pulp capacity: 5,000 tons.
Number of employees in pulp and paper industry: 557.
Capital investment in pulp and paper industry in 1999: MGF 12,500 million. |
| ZIMBABWE: Political problems overshadow output |
The economy continued its downward spiral in 1999, fuelled by excessive government spending and increasing evidence of massive corruption. The country also suffered from high inflation rates which rose to 60% at the end of the year. Export attempts were largely hindered by the centrally managed exchange rate, which did not move at all during 1999 or well into 2000 despite the runaway inflation rates. This situation also affected local competitiveness.
Although these conditions did not provide much impetus for investment, one of Zimbabwe's mills did install a modern DCS (distributed control system) on its largest machine and QCS (quality control system) equipment on the smaller machine.
This allowed the mill to improve quality and reduce costs. The country's other mills concentrated on cost savings and efficiency improvements in a bid to counter the local hyperinflation.
This year also started badly with severe shortages of foreign exchange and liquid fuels which are all imported.
The foreign exchange shortages are also affecting imports of spares, paper and other raw materials for converting operations.
With parliamentary elections planned for this year, the government is diverting attention from the bad economic news by encouraging the forcible invasion of 'white' farms that produce the majority of the commercial food and commodity crops.
There is also massive voter intimidation among the rural population which is now spilling into the urban areas. Judging by the country’s current performance, the future looks very uncertain in Zimbabwe.
CB Thornton
| ZIMBABWE |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
17 |
17 |
2 |
2 |
0 |
0 |
| Printings/writings of which: |
7 |
7 |
8 |
8 |
1 |
1 |
| Woodfree uncoated |
7 |
7 |
7 |
7 |
1 |
1 |
| Woodfree coated |
0 |
0 |
1 |
1 |
0 |
0 |
| Corrugating materials of which: |
33 |
34 |
9 |
9 |
2 |
0 |
| Virgin fiber lner |
0 |
0 |
8 |
8 |
0 |
0 |
| Waste-based liner |
15 |
15 |
1 |
1 |
0 |
0 |
| Virgin fiber fluting |
18 |
19 |
0 |
0 |
2 |
2 |
| Other wrapping papers |
2 |
5 |
3 |
3 |
0 |
0 |
| Tissue |
5 |
5 |
1 |
1 |
0 |
0 |
| Other paper |
0 |
0 |
1 |
1 |
0 |
0 |
| Board |
12 |
12 |
2 |
2 |
0 |
0 |
| Total paper & board |
76 |
80 |
26 |
26 |
3 |
3 |
| PULP |
| Bleached sulfate |
0 |
0 |
8 |
8 |
0 |
0 |
| Unbleached sulfate |
0 |
0 |
1 |
1 |
0 |
0 |
| Semichemical pulp |
11 |
12 |
0 |
0 |
0 |
0 |
| Mechanical pulp |
16 |
16 |
0 |
0 |
0 |
0 |
| Other pulp |
1 |
2 |
0 |
0 |
0 |
0 |
| Nonwood pulp |
3 |
3 |
0 |
0 |
0 |
0 |
| Total pulp |
31 |
33 |
9 |
9 |
0 |
0 |
| |
Recovery |
Consumption |
Imports |
Exports |
| |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
26 |
24 |
38 |
38 |
12 |
14 |
0 |
0 |
Population: 11,500,000.
Total land area (km2): 390,580.
Number of P&B mills: 4.
Number of pulp mills: 3.
Paper & board capacity: 90,000 tons.
Pulp capacity: 50,000 tons. |
| TUNISIA |
| (1,000 tons) PAPER & BOARD |
Production |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Newsprint |
0 |
0 |
16 |
16 |
1 |
1 |
| Printings/writings |
34 |
38 |
15 |
15 |
3 |
3 |
| Corrugating materials |
19 |
19 |
34 |
34 |
1 |
1 |
| Other wrapping papers |
18 |
21 |
2 |
2 |
0 |
0 |
| Tissue |
3 |
4 |
1 |
1 |
1 |
0 |
| Other paper |
12 |
12 |
9 |
9 |
0 |
0 |
| Board |
0 |
0 |
7 |
7 |
1 |
1 |
| Total paper & board |
86 |
94 |
84 |
84 |
6 |
6 |
| PULP |
| Bleached sulfate |
0 |
0 |
24 |
24 |
0 |
0 |
| Unbleached sulfate |
0 |
0 |
18 |
18 |
0 |
0 |
| Bleached sulfite |
0 |
0 |
9 |
9 |
0 |
0 |
| Nonwood pulp |
14 |
14 |
0 |
0 |
10 |
10 |
| Total pulp |
14 |
14 |
51 |
51 |
10 |
10 |
| |
Recovery |
Consumption |
Imports |
Exports |
| 1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
1998 |
1999 |
| Wastepaper |
33 |
34 |
39 |
40 |
6 |
6 |
0 |
0 |
Population: 9,300,000. Total land area (km2): 164,152.
Number of P&B mills: 10. Number of pulp mills: 1.
Paper & board capacity: 120,000 tons. Pulp capacity:30,000 tons. |
|